AVIX Ergo Balance

Ergonomic line balancing software

Optimize the assembly line from a human well-being perspective

AVIX Ergo Balance is software for ergonomic line balancing, helping you optimize assembly lines by considering both workload distribution and ergonomic strain in parallel.

Developed in collaboration with academia, industry experts, and the AVIX software team, it introduces an approach where human factors and production efficiency are treated as equally important.

With AVIX Ergo Balance, you can create safer, healthier, and more efficient production environments while maintaining high productivity.

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Optimize assembly lines from a human well-being perspective

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Identify ergonomically demanding workstations and product variants

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Eliminate poor ergonomic situations before they lead to injury

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Optimize work rotation to prevent musculoskeletal disorders

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Balance the line based on time and ergonomic load

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Visualize ergonomic strain levels using REBA or other assessment models

Human-Centered Optimization

Traditionally, line balancing focuses on distributing assembly time evenly between operators, while ergonomics are considered later (if at all). AVIX Ergo Balance changes that. By analyzing both time and ergonomic strain simultaneously, it ensures that production lines are balanced not just for efficiency, but also for operator comfort and long-term health.

Reduce Risks and Improve Well-Being

AVIX Ergo Balance supports the Rapid Entire Body Assessment (REBA) and other assessment models to identify and visualize poor working postures and high-risk tasks. This makes it easy to detect and eliminate ergonomic risk factors, helping prevent repetitive strain injuries and other musculoskeletal issues before they occur.

Equal Workload for a Sustainable Performance

The goal of every balancing activity is a smooth flow and an even workload across all operators. AVIX Ergo Balance makes it possible to distribute both assembly time and ergonomic load evenly across workstations, minimizing bottlenecks and balancing losses. The result: better performance, reduced fatigue, and improved operator satisfaction.

Resource Balance

Ergonomics

Line Balance

AVIX is something that connects us. It’s a common language that everyone understands. It doesn’t matter if you speak Spanish, English, Ukrainian, or Hungarian. With AVIX, we all see the same facts, the same numbers. There is no guessing, only real data.

Inna Traud

Lean leader, ODW-Elektrik

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Frequently asked questions

How does our ergonomic line balancing software benefit production processes?

Traditionally, line balancing is focused on distributing the workload (assembly time) equally between the resources. Ergonomic balancing involves careful consideration of the human body’s capabilities and limitations, as well as the specific tasks that workers are required to perform. By designing products and workstations that are ergonomically balanced, organizations can reduce the risk of disorders, repetitive strain injuries, and other health problems that can result from prolonged or repetitive use of poorly designed equipment or workstations.

Can AVIX Ergo Balance identify specific workstations or tasks that pose ergonomic risks?

Yes, AVIX Ergo Balance is designed to identify specific workstations or tasks that pose ergonomic risks. The software helps you ensure an even distribution of workload and reduce the risk of musculoskeletal disorders. The software supports assessment models like Rapid Entire Body Assessment (REBA) to analyze work postures and visualize results. 

How does AVIX Ergo Balance help in optimizing work rotation to prevent musculoskeletal problems?

By showing the ergonomic strain level per workstation, it becomes clear which workstations would benefit from, or need, work rotation.

Can AVIX Ergo Balance be used with all kinds of production lines?

Yes, AVIX Ergo Balance may be used in all kinds of processes and production lines where you wish to ensure an even distribution of workload and reduce the risk of injuries due to ergonomic strain.

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